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Advanced Mixing and Homogenization System

BlendMaster Pro System

Advanced mixing and homogenization technology for dairy products

Our high-performance mixing system is specifically designed for the dairy industry, combining exceptional dosing accuracy with perfect ingredient homogenization. The patented technology ensures complete adherence to your recipes and consistent final product quality.

Type: Automatic mixing and homogenization system

Application: Liquid and semi-liquid dairy products

Advantage: 100% recipe accuracy

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Main features of the Mixing System

Dosage accuracy: ±0.5% for perfect recipe precision
Processing capacity: 500 to 10,000 liters per batch depending on configuration
Variable speed stirring system with PID control
Mirror polished AISI 316L stainless steel mixing tank
Integrated temperature control from 4°C to 95°C
Optional high-pressure homogenization system (up to 250 bar)
Complete automation with control of all process parameters
Certifications : CE, FDA, EHEDG, 3-A Sanitary Standards
PLC control with 15" touchscreen HMI interface and data logging
Integrated CIP automatic cleaning system

Full description

Our BlendMaster Pro mixing system represents the pinnacle of blending technology for the dairy industry. Designed specifically for sensitive products, it combines exceptional dosing accuracy with perfect ingredient homogenization.

The patented agitation technology ensures uniform distribution of all components, preventing areas of concentration that could affect the quality of the final product. The intelligent control system guarantees perfect reproducibility batch after batch, essential for the consistent quality of dairy products.

This system is particularly suitable for dairies seeking to optimize their production processes while maintaining the highest standards of quality and hygiene.

Technical data of the Mixing System

Setting	Specifications
Machine type	Automatic mixing and homogenization system
Processing capacity	500 - 10,000 L/batch
Dosage accuracy	±0.5%
Agitation speed	10-200 RPM (adjustable)
Temperature range	4-95°C with PID control
Homogenizing pressure	Up to 250 bar (optional)
Operating pressure	Up to 6 bar
Materials in contact	AISI 316L, EPDM, Silicone
Energy consumption	15-75 kW depending on capacity
Full cycle time	15-60 minutes depending on the recipe
Installed electrical power	20-100 kW

Advanced Features and Details

Standard features	Optional modules
High-precision dosing system	High-pressure homogenizer
Variable speed agitation	Vacuum system for degassing
Integrated temperature control	Steam or electric heating
Automatic CIP cleaning	SIP (Sterilize-in-Place) system
15" Touchscreen User Interface	Ethernet connection and monitoring
Saving settings	Complete HACCP traceability system
Managing multiple recipes	Online density controllers
Protection IP65	Complete hygienic fairing

FEATURES DETAILS

Intelligent dosing system

Our patented dosing technology guarantees an accuracy of ±0.5% for each ingredient. Integrated mass flow meters and weighing systems ensure strict adherence to recipes, essential for the consistent quality of dairy products.

Optimized agitation

The variable geometry, speed-controlled agitation system ensures homogeneous mixing without air incorporation or excessive shearing. The blade design is optimized for each type of product, from fluid milks to viscous preparations.

Advanced process control

Full automation allows for precise control of all parameters: temperature, mixing time, ingredient addition sequence, and stirring speed. The system records all data for complete traceability and continuous optimization.

Areas of application

Our mixing system is suitable for various applications in the dairy industry:

Standard and ESL milks - Perfect blend of ingredients and vitamins
Flavored milks - Uniform distribution of flavors and colors
Dairy creams and desserts - Homogeneous incorporation of thickeners
Yogurts and fermented milks - A delicate blend of cultures and fruits
Cheese preparations - Homogenization of ingredients and additives

Advantages of the mixing system

Optimal product quality

Perfect homogeneity and strict adherence to recipes guarantee consistent quality batch after batch, with perfectly reproducible texture and taste.

Operational efficiency

Complete automation reduces human intervention, minimizes errors and optimizes cycle time, thereby increasing overall productivity.

Improved profitability

Accurate dosing reduces waste of expensive ingredients, while energy efficiency and reduced cycle times optimize operating costs.

Technical Frequently Asked Questions

Expert questions on mixing and homogenization systems for dairy products

The batch mixer operates in predefined batch sizes, offering precise control over each recipe with variable mixing times depending on the formulation. It is ideal for multi-recipe production and high-value products. The continuous mixer ensures a constant product flow, optimized for large-scale, single-product production with high throughput. Our BlendMaster Pro system can be configured in batch or continuous mode to suit production needs.

Our patented technology combines several agitation systems: an anchor blade for overall product movement, a high-speed disperser for incorporating powders, and a hydro-ejector system for homogenizing liquids. This combination ensures uniform distribution, even for ingredients with low concentrations (less than 0.1%). Online sensors measure conductivity and viscosity in real time to validate homogeneity.

Our powder incorporation system uses patented hydro-ejection technology that creates a controlled vortex within the liquid. Powders are introduced into the area of greatest turbulence, ensuring instant and uniform humidification. An inline pre-mixer can be added for particularly difficult powders. This method completely eliminates lump formation and reduces mixing time by 30 to 50%.

Integrated temperature control optimizes several parameters: activation of thickeners and gelling agents at specific temperatures, accelerated dissolution of sugars and salts, preservation of heat-sensitive ingredients (vitamins, probiotics), and viscosity control. Our system maintains thermal stability of ±1°C, essential for the reproducibility of complex recipes such as dessert creams and cheese preparations.

Our automated CIP (Cleaning-In-Place) system uses high-pressure rotary nozzles and validated wash sequences. Conductivity sensors verify detergent removal, and optional endoscopic camera inspections allow visualization of critical areas. The hygienic tank design (surface scratch Ra ≤ 0.8 μm) and the absence of dead zones ensure thorough cleaning and prevent cross-contamination between batches.